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3-Phase Servo AVR (AC Voltage Stabilizer) — Parts, Tests, Repair & Maintenance

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3-Phase Servo AVR (AC Voltage Stabilizer) — Troubleshooting, Repair & Maintenance By Edwin Ogie • December 18, 2025 • -- AC Voltage Stabilizer — 3-phase servo control type (example from user photo) A practical, step-by-step guide to diagnose, repair and maintain 3-phase servo Automatic Voltage Regulators (AVR) / servo voltage stabilizers. Written in simple terms for technicians and maintenance teams working with generators, UPS rooms and factories. Includes videos, spare-parts list, safety checklist, troubleshooting flow and links to internal/external resources. Contents Why this matters In environments with unstable mains (frequent sags, surges or phase imbalance) a servo AVR protects sensitive equipment by continuously adjusting an autotransformer tap via a small servo motor. A well-maintained stabilizer saves equipment, reduces downtime and prevents costly damage. ...

 

Resistor Color Coding

The resistor color coding system is a method used to indicate the resistance value, tolerance, and sometimes reliability of resistors using colored bands printed on the component. The system typically uses 4-band, 5-band, or 6-band color codes.


1. Color Code Table

The colors represent numbers, multipliers, and tolerances as shown below:

Color Digit Multiplier (Ω) Tolerance (%)
Black 0 ×1 -
Brown 1 ×10 ±1
Red 2 ×100 ±2
Orange 3 ×1,000 (1kΩ) -
Yellow 4 ×10,000 (10kΩ) -
Green 5 ×100,000 (100kΩ) ±0.5
Blue 6 ×1,000,000 (1MΩ) ±0.25
Violet 7 ×10,000,000 (10MΩ) ±0.1
Gray 8 ×100,000,000 ±0.05
White 9 ×1,000,000,000 -
Gold - ×0.1 ±5
Silver - ×0.01 ±10
None - - ±20

2. Resistor Types Based on Bands

4-Band Resistors

  • Structure: 3 color bands for resistance value and 1 for tolerance.
  • Calculation:
    • First and second bands = significant digits.
    • Third band = multiplier.
    • Fourth band = tolerance.

Example:
A resistor with bands Brown, Black, Red, and Gold:

  • Brown = 1, Black = 0 → Significant digits = 10.
  • Red = ×100 → Resistance = 10 × 100 = 1,000 Ω (1kΩ).
  • Gold = ±5% → Tolerance = ±5%.

5-Band Resistors

  • Structure: 3 color bands for resistance value, 1 for multiplier, and 1 for tolerance.
  • Calculation:
    • First three bands = significant digits.
    • Fourth band = multiplier.
    • Fifth band = tolerance.

Example:
A resistor with bands Brown, Green, Black, Red, and Brown:

  • Brown = 1, Green = 5, Black = 0 → Significant digits = 150.
  • Red = ×100 → Resistance = 150 × 100 = 15,000 Ω (15kΩ).
  • Brown = ±1% → Tolerance = ±1%.

6-Band Resistors

  • Structure: 3 color bands for resistance value, 1 for multiplier, 1 for tolerance, and 1 for temperature coefficient (ppm/°C).
  • Calculation:
    • First three bands = significant digits.
    • Fourth band = multiplier.
    • Fifth band = tolerance.
    • Sixth band = temperature coefficient.

Example:
A resistor with bands Red, Violet, Yellow, Brown, Gold, and Blue:

  • Red = 2, Violet = 7, Yellow = 4 → Significant digits = 274.
  • Brown = ×10 → Resistance = 274 × 10 = 2,740 Ω (2.74kΩ).
  • Gold = ±5% → Tolerance = ±5%.
  • Blue = 10ppm/°C → Temperature coefficient = 10ppm/°C.

3. Diagram of Resistor Bands

    +-----------------------------------------------------+
    | Band 1 | Band 2 | Band 3 | Band 4 | Band 5 | Band 6 |
    +-----------------------------------------------------+
    | Digit 1| Digit 2| Multiplier | Tolerance | Temp Coeff|

4. Example Resistor with Color Bands

4-Band Example

Diagram showing a 4-band resistor

5-Band Example

Diagram showing a 5-band resistor


5. Tips for Reading Resistor Values

  1. Identify Orientation: Start from the end closest to a band (usually tolerance is the last band).
  2. Use the Color Table: Refer to the table for digits, multipliers, and tolerances.
  3. Cross-Check Values: Verify calculated resistance with a multimeter.

Let me know if you need further assistance!

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