3-Phase Servo AVR (AC Voltage Stabilizer) — Parts, Tests, Repair & Maintenance
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Comprehensive lesson: Conductors • Semiconductors • Diodes • Transistors • Basic Circuits
Electronics is the study and use of electrical devices that control the flow of electrons to process information, amplify signals, and convert energy. This note covers the basic solid-state building blocks used in modern circuits and practical examples you can try conceptually.
We'll follow a path from material classification, to p-n junctions and diodes, then to transistors as amplifiers and switches, finishing with basic passive circuits and worked problems.
In solids, electrons occupy energy bands. The two most important bands are:
The band gap (Eg) is the energy separating these bands. Classification:
In semiconductors, raising temperature increases carrier concentration (more electrons jump the gap) — conductivity increases with temperature (opposite of metals).
Solution: Copper: conduction band and valence band overlap → conductor. Silicon: Eg ≈1.1 eV → semiconductor. Glass Eg > 4 eV → insulator.
Intrinsic: pure semiconductor; carriers arise from thermal excitation (electrons and holes in equal numbers).
Extrinsic: deliberately doped to add carriers:
Adding a donor (pentavalent) introduces energy levels slightly below the conduction band; only small energy is needed to free the electron — dramatically increasing conductivity.
Solution: Phosphorus (5 valence electrons) in Si bonds with 4 Si atoms; one electron remains free → n-type.
A p-n junction forms where p-type and n-type semiconductors meet. At the junction:
When forward biased (positive on p side), the barrier lowers and current flows. When reverse biased, current is very small until breakdown.
I ≈ I₀ (e^{qV/(kT)} − 1) (Shockley diode equation — idealised)
Solution: A diode in series with AC will conduct during positive halves and block negative halves — output is pulsating DC with average ≈ Vp/π (for ideal diode and large load resistance approximation).
Setup: Input Vs > Vz, series resistor R, Zener diode to ground. The diode clamps voltage to Vz across load.
Solution: Choose R so that Iz (Zener current) stays between Iz(min) and Iz(max) across expected load variation: R = (Vs − Vz)/(Iz + IL) where IL is load current. Ensure power rating of Zener not exceeded.
Transistors are three-terminal devices that amplify or switch. Two common families:
A small change in base current produces a larger change in collector current; with a collector resistor this produces a larger voltage swing at the collector — amplification.
Scenario: Drive a 200 mA LED from 5 V using an NPN transistor. The transistor's β ≈ 100, VCE(sat)≈0.2 V.
Solution: To force saturation choose base current Ib ≈ Ic/10 = 200mA/10 = 20mA. If driven from a microcontroller pin (max 20 mA), instead use a base resistor from 5V via driver or use a MOSFET. Calculate resistor: Rb=(Vdrive−Vbe)/Ib ≈ (5−0.7)/0.02 ≈ 215 Ω. Also ensure collector resistor or LED series resistor sets Ic to 200 mA.
Given: Rc=4.7kΩ, collector quiescent current Ic≈1mA, β≈100. Small-signal transconductance gm ≈ Ic/VT where VT≈25mV → gm≈1mA/25mV=0.04 A/V. Voltage gain Av≈−gm×Rc ≈ −0.04×4700 ≈ −188. (Large; real circuits set bias so gain and headroom are safe.)
Resistors limit current and form voltage dividers: Vout = Vin×R2/(R1+R2).
Capacitors store charge Q=CV; reactance Xc=1/(2πfC). They block DC and pass AC (depending on frequency).
τ = R × C
Charging: Vc(t) = V(1−e^{−t/τ}); discharging: Vc(t) = V e^{−t/τ}.
Given: R = 10 kΩ, C = 10 µF. τ = 10,000 × 10×10⁻⁶ = 0.1 s. At t = τ, Vc ≈ 0.632 × Vin.
Scenario: Microcontroller pin (3.3 V) drives BJT to saturate at Ic=100mA. Assume Vbe≈0.7V, choose Ib=Ic/10 =10mA. Rb=(3.3−0.7)/10mA≈260Ω. Use next standard value 220Ω or 270Ω and check pin drive capability.
V_R = 9 − 0.7 = 8.3 V → I = V_R / 1kΩ = 8.3 mA.
τ = R×C = 100000×10×10⁻⁶ = 1 s. After 3τ (~3 s) Vc ≈ 0.95×Vin = 11.4 V.
Ib ≈ Ic/10 = 20 mA (forced β ≈ 10 for saturation). Rb=(5−0.7)/0.02 ≈ 215 Ω. Check microcontroller pin current limits — this is near max; better use driver transistor or MOSFET.
Open-circuit Vout = 12×5k/(10k+5k) = 4 V. With load RL=10k in parallel with R2: R2||RL = (5k×10k)/(5k+10k)=3.333k. Vout = 12×3.333/(10+3.333)=12×3.333/13.333≈3.0 V.
Ie≈Ic=2mA → re'≈25mV/2mA≈12.5 Ω. Av ≈ −β×Rc/(β×re' + re' approx) ~ −Rc/(re') ≈ −4700/12.5 ≈ −376. Real circuits use emitter resistors to stabilize and reduce gain to practical values.
Xc = 1/(2πfC) = 1/(2π×50×10×10⁻6) ≈ 318 Ω.
I = (5 − 0.3)/330 ≈ 14 mA.
R = (12 − 2.0)/0.02 = 10/0.02 = 500 Ω. Use 470 Ω or 511 Ω standard value; check power rating.
Voltage follower: Vout = Vin, so gain = 1. Used for buffering high-impedance sources.
V_R = 9 − 0.7 = 8.3 V → I = 8.3 mA.
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